IOTA-PHPS Perhydropolysilazane Liquid Coating Material

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Product Description

IOTA-PHPS is a high-performance liquid coating material primarily composed of inorganic perhydropolysilazane (PHPS), supplied in solvent-diluted form for easy application. Upon curing, it forms a silica (SiO₂)-like nano-coating with exceptional hardness, excellent transparency, strong adhesion, and extreme environmental tolerance. It is recognized as a “hydrophilic superhard stain-resistant nano-coating material.”

Key Features

  • Multiple curing options, low-temperature film formation – can be cured at room temperature (≥7 days) or accelerated with moisture (90% humidity, 150°C, 2h), significantly reducing energy requirements

  • Ultra-high hardness & transparency – pencil hardness up to 9H (Chinese standard) after high-temperature curing; visible light transmittance >90%, combining wear resistance with optical performance

  • Extreme environmental tolerance – withstands 800°C, salt spray, alkali, and saline solutions; adhesion of Grade 0 (cross-hatch test) to metals, ceramics, and polymers

  • Low-temperature ceramization – converts to dense SiO₂ structure at relatively low temperatures via Si–N bond hydrolysis, suitable for heat-sensitive substrates

  • Flexible application methods – supports spin coating, wiping, spraying, dip coating, and other methods to accommodate different substrates and processes

Technical Specifications

Parameter Specification
Appearance Colorless transparent liquid
Solid content 20%
Solvent n-Butyl ether
Cured composition SiOₓ
Coating thickness >100 nm
Pencil hardness (high-temp curing) 9H (Chinese) / 6H (Mitsubishi)
Transparency (visible light) >90%
Adhesion (cross-hatch) Grade 0
Temperature resistance (air) 800°C
Acid resistance (10% HCl) ~1 month

Applications

  • Building anti-graffiti coatings – permanent stain resistance, easy cleaning and maintenance

  • Precious metal anti-corrosion – transparent nano-coating protects gold, silver, platinum, etc. from H₂S, Cl⁻, and other corrosive agents without affecting original luster or conductivity

  • Railway transportation – component anti-corrosion and weather-resistant protection against extreme climates and chemical corrosion

  • Semiconductor insulating layers – high insulation combined with nano-scale dense barrier for chip and electronic circuit protection

  • Electronic circuit protection – prevents oxidation and moisture/oxygen permeation, enhancing device reliability

  • Plastic packaging gas/moisture barrier – reduces water vapor and oxygen transmission by >99.5%, extending product shelf life

Curing Mechanism

The curing process proceeds through hydrolysis of Si–N bonds, converting the coating into a dense SiO₂ structure under moisture exposure:

≡Si–N≡ + H₂O → ≡Si–O≡ + NH₃

Recommended curing conditions:

  • Room temperature curing: ≥7 days

  • Moisture-accelerated curing: 90% humidity, 150°C, 2h

Application Methods

  1. Substrate preparation – clean surface to remove oil and dust

  2. Coating application – spin coating, wiping, spraying, or dip coating

  3. Curing – room temperature or accelerated at elevated temperature

After use, tools must be cleaned promptly with acetone or solvent oil – once cured, IOTA-PHPS cannot be removed by solvents.

Storage & Shelf Life

  • Storage conditions – sealed storage at temperatures below 10°C

  • Shelf life – 1 year (domestic) / 6 months (export) when unopened; 6+ months after opening when stored sealed in a cool, dry environment

Safety Precautions

IOTA-PHPS must be used in well-ventilated, dry environments with appropriate protective equipment (gloves, mask, goggles). Keep uncured product away from open flames, humid air, or water. Consult professionals for waste liquid disposal.

Why Choose IOTA-PHPS?

✅ Single-coat multi-protection – metal anti-corrosion, plastic gas barrier, ceramic toughening
✅ Low-temperature ceramization – suitable for heat-sensitive substrates
✅ Nano-scale dense coating – hardness up to 9H
✅ Colorless and transparent – does not alter substrate appearance
✅ Flexible application – adapts to various processes
✅ Long-lasting protection – low maintenance costs

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